High-efficiency Fine Crusher

High-efficiency fine crusher is a new generation of high-efficiency fine crusher. The reasonable combination of multi-cavity crushing chamber and the new convenient double adjustment mechanism can ensure that the discharge particle size ≤3mm occupies 85%, and the product particle size is fine and uniform.
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Description

Product Introduction

 

The High-efficiency Fine Crusher is a new generation fine crushing equipment designed for efficient secondary and tertiary crushing applications in aggregate production, mining, and construction material processing.

 

Technical parameters

 

Specification model

Rotor parameters

rotate speed (r/min)

Feed particle size (mm)

Discharge particle size (mm)

Throughput (T/H)

motor power (kW)

PCX0808

Φ800×800

1080

80

3-5mm Adjustable

20-40

55

PCX1109

Φ1100×900

960

80

30-50

75

PCX1311

Φ1300×1100

620

100

60-80

132

PCX1315

Φ1300×1500

620

100

80-100

180

PCX1618

Φ1600×1800

580

120

130-160

260

 

Crushing Process Flow

 

Material Feeding

Raw stone material enters the crushing chamber.

High-Speed Rotor Impact

The rotor rotates at high speed. Material impacts the hammer zone for primary size reduction.

Repeated Impact & Counterattack Crushing

Material is repeatedly impacted against the hammer and impact plate under high-frequency collision forces.

Material Layer Formation & Secondary Acceleration

Crushed material forms a layer and is transferred to the lower rotor throwing disc.

High-Speed Impact Crushing

Material is thrown toward the impact plate for further impact, rebound, and crushing.

Secondary Fine Crushing Chamber

Material enters the second chamber for additional grinding and refinement.

Final Discharge

Finished material is discharged after multi-stage crushing cycles.

 

Key Features

 

  • Multi-cavity crushing chamber system for staged impact crushing process.
  • Hammer impact zone at rotor inlet for primary size reduction stage.
  • Impact plate counterattack system for secondary crushing cycles.
  • Adjustable hammer-to-impact plate clearance for discharge size control.
  • Lower rotor throwing disc system for material re-acceleration and secondary impact.
  • Curved three-chamber crushing configuration for increased impact frequency.
  • Deflectable rotor protection system for hard material overload tolerance.
  • Replaceable hammer head and screen plate system for maintenance access.
  • Multi-element high-alloy wear-resistant hammer for abrasion resistance.
  • Adjustable liner, grate, and hammer clearance system for particle size control.
  • Continuous chamber layout for stable material flow operation.

 

Applications

 

  • Sand and gravel aggregate production lines
  • Mining and ore crushing operations
  • Construction material processing plants
  • Highway and railway aggregate production
  • Concrete batching material preparation systems

 

PCX01
PCX02
PCX03

FAQ

Q: What is the application scope of the PCX Fine Crusher?
A: It is used for secondary and tertiary crushing in aggregate and mineral processing systems.

Q: How is the discharge size controlled?
A: Discharge size is controlled by adjusting the mechanical clearance between the hammer head and the impact plate.

Q: Can it process hard stone materials?
A: Yes. The rotor protection system and wear-resistant hammer design support stable operation under hard material conditions.

Q: What maintenance is required?
A: Wear components such as hammer heads and screen plates are replaceable. Hydraulic housing opening is available as an optional maintenance system.

 

 

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